Consumer lines

Futura’s Consumer lines are designed to respond to the demands of a market segment which expects a specific standard of innovation and finished product quality.

Futura lines guarantee tangible competitive advantages in terms of flexibility, safety, productivity and finished product quality.

Ease of use and maintenance not only mean reduced learning curves for personnel but also shorter time getting lines up to speed.

Naturally all lines can be configured according to specific requirements.

  • Start 1
  • Start 2
  • Infinity
  • Joi
  • Sferica
  • Motion
  • Utility
  • Coremax

Start Unwinder

  • Reel diameter: 2500 mm (98”) 3000 mm (118”)
  • Flying Splicer
  • Automatic web threading
  • Tail expulsion system
  • Stabilizing web foils
  • Web tension control by load cells
  • Carbon fiber idle rolls

Sab Splicer

  • Flying Splicer
  • Tail expulsion system

Infinity Printer

  • Gearless technology
  • Fast sleeve change of just 3 minutes
  • Automated plate cleaning and steaming system
  • Incomparable printing quality
  • Ability to be used in both “in line” and “off-­‐line” configurations

Joi Embosser

  • Zero Deflexion design of embossing rolls with uniform nip at any pressure
  • Universal range of configurations, with change from Nested to Point-­to-­Point in less than 2 hours
  • Maximum speed, volume and efficiency in Point-­to-Point configuration
  • The unique Steel Marrying Roll ensures not only maximum product quality but also a notable reduction in maintenance
  • Ease of use combined with the highest safety standards
  • When used in Andromeda configuration, embossing rolls can be automatically changed using a robotised crane integrated in the reel handling system

Sferica Rewinder

  • New winding design
  • Unique patented transfer system performs log pick up and tail sealing
  • No tail sealer
  • Cycle rate: up to 60 log/min
  • Log diameter from 90 mm (3.54”) to 160 mm (6.30”)
  • All rolls are driven independently
  • Ply bonding (optional)
  • Double perforation (optional)

Motion Accumulator

  • Storage capacity from 200 to 600 logs
  • Solid structure with double torsion bar for high reliability
  • No bucket oscillation
  • Automatic chain lubrication system

Utility Cutting System

Trim Cutter

  • Speed up to 60 logs/min
  • Trim width down to 15 mm (0.6”)
  • 100% reliable trim elimination
  • No trims downstream

Log Loader

  • One or two log saw configuration
  • Selectable loading

Log Saw

  • Up to 920 toilet rolls/min (4 lane log saw)
  • Up to 460 kitchen rolls/min (4 lane log saw)
  • Log diameter from 90 mm (3.54”) to 160 mm (6.30”)
  • Configuration in 2-4-5 lanes
  • Universal clamps for full log diameter range
  • Log drive belt system
  • Automatic grinding
  • Wet grinding grit extraction system
  • All parameters set from panel

Coremax Coremaker

Corewinder and Unwind stand

  • Speed up to 165 mt/min (541 fpm) or up to 60 cores/min
  • Flying splice on single frame
  • 1 to 3 ply capability
  • Slot extruder cold glue system
  • Hot melt system to avoid “cat ears” at high speed
  • Cutting tolerance ± 2 mm (0.078”)

Core accumulator

  • Stores up to 900 cores
  • Reliable operation up to 60 cores/min
  • Perfect core handling